City of Loveland Water Treatment Plant - Executive Summary

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CITY OF LOVELAND WATER TREATMENT PLANT 
 
Executive Summary 
 
Release Prevention and Emergency Response Policies 
The City of Loveland, Colorado (City) takes a very active approach in  maintaining and 
improving chemical safety.  The City has demonstrated its  commitment to safety by 
upgrading the chemical feed process at the Water Treatment Plant (WTP) in early 1999 
from a gas pressure system to a vacuum system mounted directly on chlorine cylinders, 
which decreases system maintenance dramatically and therefore reduces the potential 
for chlorine leaks. 
 
Facility and Regulated Substance 
The City's WTP is located northwest of the City at 3152 Waterdale.  Chlorine is used at the 
facility to provide disinfection of the public water supply.  Chlorine is stored in one-ton cylinders, 
and no more than eight cylinders of chlorine (16,000 pounds) are stored at the WTP. 
 
Worst Case and Alternative Case Release Scenarios 
The worst case release scenario involves the loss of 2,000 pounds of chlorine  fr 
om a 
single cylinder of chlorine outside of any enclosure.  The rule for worst  case release 
analysis assumes all of the contents are released in 10 minutes.  The alternative case 
release scenario was based on process hazard analysis, and involves the release of 
600 pounds of chlorine in 60 minutes as a result of a fusible plug failure.  The distance to 
endpoint for both scenarios was analyzed using RMP*Comp (an EPA program), and the 
analyses resulted in a worst case release scenario distance to endpoint of 1.3 miles and an 
alternative case release scenario distance to endpoint of 0.1 miles. 
 
Accidental Release Prevention Program 
The accidental release prevention program complies with the requirements for  Program 
Level 2 processes.  The prevention program includes an employee training program 
based on the written operating procedures for the WTP, as well as an aggressive 
maintenance, inspection, and testing program for equipment utilized within the covered 
process.  These programs all 
serve to prevent or minimize unintended releases of 
chlorine. 
 
Five-Year Accident History 
The WTP has had one accidental release of chlorine within the last five years.  The 
accidental release was caused by human error after removal of the old pressurized feed 
system, and resulted in a release of less than one pound of chlorine and a worker 
seeking medical evaluation.  The accidental release did not result in an offsite impact. 
 
Emergency Response Program 
The WTP is included within a written community emergency response plan, and the 
primary responder to the WTP is the City of Loveland Fire Department.  WTP employees 
handle incidental releases of chlorine and are trained and equipped to do so.
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