Wabash Alloys, L.L.C. - Accident History

| Accident History | Chemicals | Emergency Response | Registration | Source | Executive Summary |

Accident on 1999-10-21 01:00:00

Industry (NAICS):Secondary Smelting and Alloying of Aluminum (331314)
Duration of Release:00:30:00

Release Event

Gas Release?y
Liquid Spill/Evaporation?n
Fire?n
Explosion?n

Release Source

Storage Vessel:n
Piping:n
Process Vessel:y
Transfer Hose:n
Valve:y
Pump:n
Joint:n
Other Release Source:

Weather Conditions at the Time of Event

Wind: 6 Miles an Hour blowing West North West at 33 Degrees Fahrenheit
Atmospheric Stability Class:d
Precipitation Present?n
Unknown Weather Conditions?n

On-Site Impacts

Employee or Contractor Deaths:0
Public Responder Deaths:0
Public Deaths:0
Employee or Contractor Injuries:2
Public Responder Injuries:0
Public Injuries:0
On-site Property Damage ($):0

Known Off-Site Impacts

Deaths:0
Hospitalization:0
Other Medical Treatments:0
Evacuated:0
Sheltered-in-place:0
Off-site Property Damage ($):0

Environmental Damage

Fish or Animal Kills:n
Tree, Lawn, Shrub, or Crop Damage:n
Water Contamination:n
Soil Contamination:n
Other Environmental Damage:None

Initiating Event

Initiating Event:Human error

Contributing Factors

Equipment failure:n
Human error:y
Improper procedures:n
Overpressurization:n
Upset condition:n
By-pass condition:n
Maintenance activity/inactivity:n
Process design failure:y
Unsuitable equipment:n
Unusual weather condition:n
Managment error:n
Other contributing factor:

Off-site Responders Notified

Off-site Responders Notified?No, not Notified

Changes Introduced as a Result of the Accident

Improved or upgraded equipment:y
Revised maintenance:n
Revised training:y
Revised operating procedures:n
New process controls:n
New mitigation systems:n
Revised emergency response plan:n
Changed process:n
Reduced inventory:n
None:n
Other changes introduced:

Confidention Business Information

CBI claimed?n

Chemicals in Accident History

0% of 6 lbs. of the Toxic Chemical "Chlorine", CAS: 7782-50-5.

Accident on 2000-03-08 22:30:00

Industry (NAICS):Secondary Smelting and Alloying of Aluminum (331314)
Duration of Release:00:01:00

Release Event

Gas Release?y
Liquid Spill/Evaporation?n
Fire?n
Explosion?n

Release Source

Storage Vessel:n
Piping:y
Process Vessel:n
Transfer Hose:n
Valve:n
Pump:n
Joint:n
Other Release Source:

Weather Conditions at the Time of Event

Wind: 18.4 Miles an Hour blowing West South West at 56 Degrees Fahrenheit
Atmospheric Stability Class:d
Precipitation Present?n
Unknown Weather Conditions?n

On-Site Impacts

Employee or Contractor Deaths:0
Public Responder Deaths:0
Public Deaths:0
Employee or Contractor Injuries:1
Public Responder Injuries:0
Public Injuries:0
On-site Property Damage ($):0

Known Off-Site Impacts

Deaths:0
Hospitalization:0
Other Medical Treatments:0
Evacuated:0
Sheltered-in-place:0
Off-site Property Damage ($):0

Environmental Damage

Fish or Animal Kills:n
Tree, Lawn, Shrub, or Crop Damage:n
Water Contamination:n
Soil Contamination:n
Other Environmental Damage:

Initiating Event

Initiating Event:Human error

Contributing Factors

Equipment failure:n
Human error:y
Improper procedures:n
Overpressurization:n
Upset condition:n
By-pass condition:n
Maintenance activity/inactivity:n
Process design failure:n
Unsuitable equipment:n
Unusual weather condition:n
Managment error:n
Other contributing factor:Improper PPE

Off-site Responders Notified

Off-site Responders Notified?No, not Notified

Changes Introduced as a Result of the Accident

Improved or upgraded equipment:n
Revised maintenance:n
Revised training:n
Revised operating procedures:n
New process controls:n
New mitigation systems:n
Revised emergency response plan:n
Changed process:n
Reduced inventory:n
None:y
Other changes introduced:

Confidention Business Information

CBI claimed?n

Chemicals in Accident History

0% of 1 lbs. of the Toxic Chemical "Chlorine", CAS: 7782-50-5.

Accident on 2000-04-21 08:00:00

Industry (NAICS):Secondary Smelting and Alloying of Aluminum (331314)
Duration of Release:00:05:00

Release Event

Gas Release?y
Liquid Spill/Evaporation?n
Fire?n
Explosion?n

Release Source

Storage Vessel:y
Piping:n
Process Vessel:n
Transfer Hose:n
Valve:y
Pump:n
Joint:n
Other Release Source:

Weather Conditions at the Time of Event

Wind: 14 Miles an Hour blowing West at 45 Degrees Fahrenheit
Atmospheric Stability Class:d
Precipitation Present?n
Unknown Weather Conditions?n

On-Site Impacts

Employee or Contractor Deaths:0
Public Responder Deaths:0
Public Deaths:0
Employee or Contractor Injuries:3
Public Responder Injuries:0
Public Injuries:0
On-site Property Damage ($):0

Known Off-Site Impacts

Deaths:0
Hospitalization:0
Other Medical Treatments:0
Evacuated:0
Sheltered-in-place:0
Off-site Property Damage ($):0

Environmental Damage

Fish or Animal Kills:n
Tree, Lawn, Shrub, or Crop Damage:n
Water Contamination:n
Soil Contamination:n
Other Environmental Damage:

Initiating Event

Initiating Event:Human error

Contributing Factors

Equipment failure:y
Human error:y
Improper procedures:n
Overpressurization:n
Upset condition:n
By-pass condition:n
Maintenance activity/inactivity:y
Process design failure:n
Unsuitable equipment:n
Unusual weather condition:y
Managment error:n
Other contributing factor:

Off-site Responders Notified

Off-site Responders Notified?No, not Notified

Changes Introduced as a Result of the Accident

Improved or upgraded equipment:y
Revised maintenance:n
Revised training:n
Revised operating procedures:y
New process controls:n
New mitigation systems:n
Revised emergency response plan:n
Changed process:n
Reduced inventory:n
None:n
Other changes introduced:Installed perimeter detectors

Confidention Business Information

CBI claimed?n

Chemicals in Accident History

0% of 7 lbs. of the Toxic Chemical "Chlorine", CAS: 7782-50-5.

Accident on 2000-07-17 20:45:00

Industry (NAICS):Secondary Smelting and Alloying of Aluminum (331314)
Duration of Release:00:03:00

Release Event

Gas Release?y
Liquid Spill/Evaporation?n
Fire?n
Explosion?n

Release Source

Storage Vessel:n
Piping:n
Process Vessel:n
Transfer Hose:n
Valve:y
Pump:n
Joint:n
Other Release Source:

Weather Conditions at the Time of Event

Wind: 8 Miles an Hour blowing West South West at 73 Degrees Fahrenheit
Atmospheric Stability Class:d
Precipitation Present?n
Unknown Weather Conditions?n

On-Site Impacts

Employee or Contractor Deaths:0
Public Responder Deaths:0
Public Deaths:0
Employee or Contractor Injuries:1
Public Responder Injuries:0
Public Injuries:0
On-site Property Damage ($):0

Known Off-Site Impacts

Deaths:0
Hospitalization:0
Other Medical Treatments:0
Evacuated:0
Sheltered-in-place:0
Off-site Property Damage ($):0

Environmental Damage

Fish or Animal Kills:n
Tree, Lawn, Shrub, or Crop Damage:n
Water Contamination:n
Soil Contamination:n
Other Environmental Damage:

Initiating Event

Initiating Event:Human error

Contributing Factors

Equipment failure:n
Human error:y
Improper procedures:n
Overpressurization:n
Upset condition:n
By-pass condition:n
Maintenance activity/inactivity:n
Process design failure:n
Unsuitable equipment:n
Unusual weather condition:n
Managment error:n
Other contributing factor:

Off-site Responders Notified

Off-site Responders Notified?No, not Notified

Changes Introduced as a Result of the Accident

Improved or upgraded equipment:n
Revised maintenance:n
Revised training:n
Revised operating procedures:n
New process controls:n
New mitigation systems:n
Revised emergency response plan:n
Changed process:n
Reduced inventory:n
None:n
Other changes introduced:Evaluation of chlorine system by supplier

Confidention Business Information

CBI claimed?n

Chemicals in Accident History

0% of 4 lbs. of the Toxic Chemical "Chlorine", CAS: 7782-50-5.

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