Produce Exchange Bulk Plant - Golden City - Executive Summary
Risk Management Plan - Executive Summary
Facility: Produce Exchange - Golden City
Location: 614 SE 100th Lane, Golden City, Mo.
Contact: Gerald Eggerman
1. The Facility Policy
Produce Exchange, and the employees of the Produce Exchange Bulk Fertilizer Plant near Golden City are committed to the prevention of any accidental release of anhydrous ammonia. If an accidental release should occur, the facility is prepared to work with the Golden City Fire Department, and other authorities, to mitigate any release and minimize the impact of the release to people and the environment.
2. Facility Information
The primary activity at the facility is the receiving, storage and distribution of bulk dry/liquid fertilizer for direct application as a crop nutrients. Anhydrous ammonia is used in the production of liquid fertilizer.
The maximum quantity stored would be 51,000 pounds in our 12,000 gallon storage tank. The maximum quantity handled would be the unloading
of a transport delivery truck holding approximately 50,000 pounds.
3. The worst-case and alternative release scenario.
a. The worst-case release scenario would be the release of the total contents of the storage tank released as a gas over 10 minutes. The maximum quantity released would be 51,000 pounds, which represents the volume of the storage tank at 85 percent capacity as limited by design standards. The distance to the endpoint (point of dispersion to 200 ppm) is 1.6 miles.
b. The alternative release scenario based on the most likely potential incident is a release from a break in a 3I transfer hose during receiving operations. This release is assumed to last approximately 2 minutes before automatic or manual shut-off stops the flow. The maximum quantity release would be 26,640 pounds. The distance to the endpoint (point of dispersion to 200 ppm) is 1.2 miles.
4. The Accidental Release Prevention Program.
The facility has implemented the provisions of "Safety Requirements
for the Storage and Handling of Anhydrous Ammonia, K-61.1, 1989", published by The American National Standards Institute, Inc., and the standards of the U.S. Occupational Safety and Health Administration (OSHA), 29 CFR 1910.111, "Storage and handling of Anhydrous Ammonia".
5. The Five-year Accident History
There have been no accidental releases of anhydrous ammonia in the past five years that: have caused any deaths, injuries, or significant property damage at the facility; nor to our knowledge, have resulted in offsite deaths, injuries, evacuations, sheltering in place, property damage, or environmental damage.
6. The Emergency Response Program.
The facility has;
a. a written emergency action plan, in accordance with OSHA
Standard, 29 CFR 1910.38;
b. provided State and Local authorities with the emergency
planning and community right-to-know information as
required under SARA Title III (EPCRA);
c. a written emergency response program, in accordance with
HA Standard, 29 CFR 1910.120, including pre-emergency
planning and employee training.
7. Planned changes to improve safety.
Safety improvement is an on-going process at the facility. Periodic evaluations are performed to assess the maintenance of safe conditions. There are no additional specific anhydrous ammonia safety recommendations for implementation at this time.