Farmers Coop Assoc. Chariton - Executive Summary

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Risk Management Plan - Executive Summary 
 
Facility: Farmer's Co-Op Assoc. Chariton, IA 
Contact:  Dean Smith 
Phone:         515-774-2135 
 
    1.   Facility Policy. 
 
    The owners, management and employees of Farmer's Co-Op Association are committed 
    to the prevention of any accidental releases of anhydrous ammonia.  If an accidental 
    release should occur, the facility is prepared to work with the local fire department, or 
    other authorities, to mitigate and minimize the impacts of the release to the people and 
    the environment.   
 
    2.   Facility Information. 
 
    The primary activity at the facility is the storage and blending of fertilizers for sale to 
    farmers.  Anhydrous ammonia is received, stored and distributed for both direct 
    application and for blending into mixed-grade fertilizers for crop production nutrients. 
    The maximum quantity stored would be 127,500 pounds.  
 
3.   Worst-Case Scenario and Alternate Release Scenario 
 
 
 a.   The worst-case scenario would be the release of the total contents of a storage 
         tank released as gas over a period of 10 minutes.  The maximum quantity released 
         would be 127,500 pounds, which represents the volume of the largest storage tank 
         at 85 percent capacity as limited by design standards.  The distance to the end 
         point (point of dispersion to 200 parts per million, or ppm) is 2.60 miles.   
 
         b.   The alternate release scenario, based on the five-year accident history (or the most 
         likely potential incident), is a release from a break in a 3-inch transfer hose 
         followed by release of ammonia for 2 minutes before an automatic or manual 
         shut-off intervenes and stops the flow of ammonia.  The maximum quantity 
         released would be 26,640 pounds.  The distance to the endpoint (point of 
         dispersion to 200 ppm) is 1.60 miles.   
 
4.   Accidental Release Prevention Program 
 
    The fa 
cility has been reviewed for general compliance with the provisions of "Safety 
    Requirements for the Storage and handling of Anhydrous Ammonia, K-61.1", published 
    by The American National Standards Institute, Inc. (ANSI), and the standards of the U.S. 
    Occupational Safety and Health Administration (OSHA), 29 CFR 1910.111, "Storage and 
    handling of anhydrous ammonia".  The ANSI Standard has been adopted by reference by 
    Iowa Administrative Code Part 21 Chapter 43 Rule 43.6(200)-Standard for the storage 
    and  handling of anhydrous ammonia.  The OSHA standard is referenced in the 
    Registration Form Section 8.3.b. 
 
5.   Five-Year Accident History.         
 
    There have been no accidental releases of anhydrous ammonia in the past five years that: 
    have caused any deaths, injuries or significant property damage at the facility; nor to our 
    knowledge, have resulted in off-site deaths, injuries, evacuations, sheltering in place, 
    property damage 
, or environmental damage.   
 
6.   Emergency Response Program. 
 
    The facility has: 
 
    a.   a written action plan, in accordance with OSHA standard 29 CFR 1910.38. 
 
7.   Planned Changes to Improve Safety. 
 
    Safety improvement is an on-going process at the facility.  Periodic evaluations are 
    performed to assess the maintenance of safe conditions.  There are no additional specific 
    safety recommendations regarding storage or use of     anhydrous ammonia for 
    implementation at this time.
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