Shintech Incorporated - Executive Summary

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Shintech Inc RMP Executive Summary 
 
 
BENEFITS OF FLAMMABLE MATERIALS 
 
Flammable hydrocarbons, including natural gas arc used to manufacture a variety of products They are the raw materials for antifreeze and plastic products called polyolefins (like polypropoline and polyethylene). They are also used for home heating and in power plants to produce electricity Common products produced with flammables 
include: 
   Coffeemakers 
   Automotive dashboards 
   Synthetic fibers and fabrics 
   Boat sails 
   Plastic milk and beverage cartons 
   Children's toys 
   Computer cases 
   Parachutes 
   Carpets and carpet backing 
   Synthetic tuber 
 
 
 
Shintech has the following naturally occurring compounds on-site: vinyl chloride. This compound is used as a feed stock by us and other companies to manufacture a variety of products. 
 
 
POTENTIAL HEALTH EFFECTS OF FLAMMABLE MATERIALS 
 
Flammable compounds all have the potential to cause explosions when released in a confined cloud and can be a source 
of fuel for rims. The primary concerns with these types of accidents are flying debris  
(objects), burns, and popping eardrums or being knocked down by, the force of the blast. In most cases, these concerns primarily affect employees and others who are on-site. Employees and contractors who work around flammable compounds take the following extra precautions: 
 
  undergoing special OSHA training on how to 
  fight fires. 
 
  participating in engineering reviews of their 
  work areas to prevent leaks which could 
  contribute to fires. 
 
 
WHAT DOES SHINTECH DO TO KEEP US SAFE? 
 
Shintech Inc. uses a variety, of safety equipment and procedures to prevent accidental releases. Following are some of the typical safety equipment and systems used at our facilities: 
 
    Automatic shut-off devices and relief valves  handle unexpected rises in temperature or  
    pressure. 
 
    Safety controls, including warning alarms,  interlocks and leak detectors, provide multiple  
    lines of defense. 
 
 
    Continuous monitoring of pressure in vessels and piping prevents problems. 
 
    Regular equipment inspections ensure proper operation. 
 
     Staff and contractors receive extensive health  and safety training, following OSHA guidelines. 
 
     Staff are trained in start-up, operation and  maintenance of all equipment. 
 
     Full investigation of any incident--even small  drips or leaks--prevents them from occurring  
     again. 
 
     Appropriate permits have been obtained and are maintained. 
 
     Audits (inspections) are performed  to ensure correct procedures are followed. 
 
     Conduct full health & safety reviews for the most hazardous operations as defined by OSHA 
 
      Conduct emergency response training for all employees including certain employees who are 
      trained for medical emergencies and rescue situations. 
 
 
 
 
 
FIVE-YEAR ACCIDENT HISTORY 
 
There have been no releases of this chemical that have had the potential to have adverse impacts to the plant or th 
e community. 
 
Releases Greater than 1000 Pounds 
None 
 
Releases Greater than 100 to 1000 Pounds 
None 
 
Releases of 100 Pounds or Less 
None 
 
 
 
WHAT SHOULD I DO IN A CHEMICAL EMERGENCY 
 
Sheltering in place is considered to be a proven method for protecting yourself and your family in the  
event of an accidental release. 
 
As soon as you hear the warning: 
 
1.   Go quickly inside the nearest building. (Don't try  to make it home, if you are not there. Just get  
      inside a building quickly.) 
 
2.    Close all windows and doors. 
 
3     Turn off all air conditioning and heating systems. 
 
4.    Close off fireplace and put out fire completely. 
 
5.   Tune your radio to a local emergency broadcast  
     station: 
      Freeport - KBRZ 1460 AM 
      Bay City - KLOX 1270 AM/97.9 FM 
      Houston - KTRH 740 AM 
6.   If you have trouble breathing place a wet cloth 
     over your nose and mouth and breathe through 
     iit. 
7.     Call the CAER lines for information.    For 
       Phillips 66 Co.,  
the number is 
       491-CAER (2237); for the other 
       companies, the phone number is 
       238-CAER (2237). 
 
8.   The Community Alert Network  (CAN) computer will call phones in the  affected area. 
 
9.   Stay indoors and wait for the "all clear." 
 
 
EMERGENCY RESPONSE PROCEDURES 
 
To be prepared for potential chemical accidents Shintech communicates regularly and works closely  
with the Local Emergency Planning Committee (LEPC) and other community responders. 
 
Detailed emergency response plans are in place and  the LEPC, local fire departments, and other  
emergency responders have copies of these Plans. These responders,  and Shintech employees,   
perform emergency response drills. 
 
In April of each year, BCPC hosts Responsible Care Week to remind the community about the actions to  
take, should a chemical accident occur. In addition, a community-wide emergency response drill is  
performed annually. 
 
 
 
For more information contact: t 
 
Shintech Inc. 
5618 Hwy 332  
Freeport, Texas  
77541 
 
John J. Yonge 
Environmental Control 
409-233-7861 ext 279
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