Yuba City Wastewater Treatment Plant - Executive Summary

| Accident History | Chemicals | Emergency Response | Registration | Source | Executive Summary |

RMP Executive Summary 
 
1.  Accidental Release Prevention and Emergency Response Policy 
 
The Yuba City Waste Water Treatment Plant (WWTP) accidental release prevention policy involves a unified approach that integrates technologies, procedures, and management practices.  All applicable procedures of the U.S. Environmental Protection Agency (EPA) Prevention Program are adhearde to.  The WWTP emergency response policy involves the preparation of response plans which are tailored to it's facility and to the emergency response services available in the community, and is in compliance with the EPA Emergency Response Program Requirements. 
 
2.  Stationary Source and Regulated Substances Handled 
 
The WWTP has been installed to disinfect treated wastewater.   The facility includes treatment plant offices, a chlorination room, a chemical storage area, instrument rooms, and additional miscellaneous offices.  Chlorine and sulfur dioxide are the regulated substances.  The amount of chlorine connecte 
d to the manifold system are 4 one-ton cylinders.  There are a maximum of 8 one-ton cylinders in the area.  The amount of sulfur dioxide connected to the manifold system are 2 one-ton cylinders.  There are a maximum of 4 one-ton cylinders of sulfur dioxide in the area. 
 
3.  Worst Case Release Scenarios and the Alternate Release Scenarios 
 
The offsite consequence analysis includes consideration of two chlorine release scenarios, identified as "worst case release" and alternative scenario".  The first scenario is defined by EPA, which states that "the owner or operator shall assume the the  ... maximum quantity in the largest vessel ... is released as a gas over 10 munutes," due to an inspecified failure.  The alternative scenario is defined as "more likely to occur than the worst-case release scenario". 
 
Atmospheric dispersion modeling has to be performed to determine the distance traveled by the chlorine released before its concentration decreases to the "toxic enpoint" selected by EPA 
of 3 ppm, which is the Emergency Response Planning Guideline Level 2 (ERPG -2).  This is defined by the American Industrial Hygiene Asociation (AIHA) as the "maximum airborne concentration below which it is believed that nearly all individuals could be exposed for up to one hour without experiencing or developing irreversible or other serious helth effects or symptoms which could impair an individual's ability to take protective action."  The residential population with a circle with a raduis corresponding to the toxic endpoint distance has to be defined, "to estimate the population potentially affected". 
 
The worst-case release scenario at the Yuba City WWTP involves a failure of a one-toncontainer which could be connected concurrently to 3 other one-ton cylinders (a total of 8000 lb of chlorine).  The offsite consequence analysis for this scenario was performed for the following conditions.  The conditions are pre-defined by EPA, namely release of the entire amount as a gas in 10 mi 
nutes, use of the one-hour average ERPG-2 as the toxic endpoint, and consideration of the population residing within a full circle with radius corresponding to the toxic endpoint distance.  EPA set these conditions to facilitate the performance of the offsite consequence analysis. 
 
EPA-mandated meteorological conditions, namely Stability F, wind speed of 1.5 m/sec, temperature (25 degrees C), and average humidity (65%) were used.  When atmospheric dispersion modeling for the worst case scenario was performed using the EPA assumptions, a distance to toxic endpoint of 2.7 miles and an estimate of residential population potentially affected of 10,000 was obtained.  
 
The alternative release scenario involves the rupture of the flexible connections (pigtails) connected to a one-ton container.  The amount of chlorine released is 540 lb, at an average rate over one hour (the duration of the release) of 9.0 lb/min.  The typical meteorological conditions used were Stability D, wind speed 3.0 m/ 
s, average air temperature of 62 degrees F, and 63% average humidity.  The estimated distances traveled to the toxic endpoint is .1 mile. 
 
Actuation of the chlorine leak detection system is an active mitigation measure used at this facility.  This will alert staff who can activate the emergency response plan. 
 
4.  General Accidental Release Prevention Program 
 
The Yuba City WWTP accidental release prevention program is in compliance with the OSHA PSM rule and this rule.  It is based on the following key elements: 
*  High level of training of the operators 
*  Preventive maintenance program 
*  Use of state-of the-art process and safety equipment 
*  Use of accurate and effective operating procedures, written with the participation of the operators 
*  Performance of a hazard review of equipment and procedures 
*  Implementation of an auditing and inspection program. 
 
Chemical-specific prevention steps include availability of self-contained breathing apparatus (SCBA), awareness of the hazard 
ous and toxic properties of chlorine, and presence of chlorine detectors. 
 
5.  Five Year Accident History  
 
No accidental releases of chlorine have occurred at this facility in the past five years. 
 
6.  Emergency Response Program 
 
The facility has an emergency response program, which has been coordinated with local emergency response agencies.  Joint training drills are planned to be conducted with the local fire department on an annual basis.  Emergency operation and response procedures are also reviewed at that time. 
 
7.  Planned Changes to Improve Safety 
 
To be completed by December 2000. 
       *  Eliminate sulfur dioxide gas, replace with sodium bisulfate 
       *  Install chemical scrubber system to handle one ton of chlorine gas.  Also negative pressure auto shutoff devices installed on each cylinder 
       *  Installing a chemical cylinder hoist on chemical building
Click to return to beginning